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Boopathi Kanagarajan | Gengen

Boopathi Kanagarajan


Project QA QC Lead & Manager | Wasco Energy Group
Trivandrum

I'm Boopathi Kanagarajan, as you know (linkedin.com/in/boopathi-kanagarajan-பூபதி-கனகராஜன்-59683a160) having 14 years of work experience in Manufacturing, oil & gas, petrochemical, process plants, semiconductor, pharma, data center project and broad exposure to various aspects which includes QAQC, EHS, Project Supervision, Project Activities Planning, Progress Measurement, Construction, Pre-Commissioning & Commissioning Activities, Maintenance, Subcontractor Management, Procurement Support & Internal / External Audits. I'm interested in putting myself forward for roles such as QA QC Manager, QA QC Lead, QA QC Lead Engineer, Project QA QC Manager, Project Quality Manager, Project QA QC Lead on Oil & Gas / Construction / Energy sectors, onshore, offshore as well as Fabrication yard, within EU, EEA, Rest of Europe, UAE, EMEA, MENA, Japan, APAC, Russia, Azerbaijan, Israel, Vietnam, South American Countries, USA & Remote.

Summary

·     Developing and preparation of specific QCP, ITP & relevant QA QC procedures for respective projects

·     Familiar with Carbon steel, Low temp. Carbon steel, Stainless steel 304L,310H,316L special materials such as Inconel, Aluminum, Titanium, Duplex Stainless Steel, Super Duplex Stainless Steel, Inconel657, Inconel to Dissimilar, low alloys P5A, P5B, P91., and relevant welding consumables Stellite as well.

·     Familiar with PVC, PVDF, and HDPE Plastic piping.

·     Familiar with Quality Management databases such as ERP, PQMS, and ISOMAN.

·     Knowledge of Brugg Flex well piping systems.

·     Experience in FRP double-wall tank installation inspections & Ballasting.

·     Familiar with "U", and "R" stamp works

·     Preparation of Mechanical Completion ITRs & Compilation

·     Lead the Inspection of Commissioning Tests (FAT, SAT) such as Lighting, HVAC, Fire Detection, Lightning, and MCC

·     Performed regular safety inspections and safety documentation.

·     Perform Method Statements, Risk Assessments & Job Safety Analysis.

·     Preparation and revision of project quality plan, method statements, and inspection & test plans in compliance with project requirements for further submitting it for the client’s approval.

·     Monitoring up-to-date quality inspection activities for each job order through discipline Inspectors the processes at all stages are carried out per the contract specifications, quality plans, customers' specifications, and international standard requirements.

·     Monitoring the effectiveness of the Quality Management System of our organization and partner by conducting routine internal and external audits, reviewing the causes of non-conformances, and providing suitable solutions to them.

·     Participating in management review, internal project review, and client’s weekly quality, progress meetings.

·     Planning and conducting regular Inspections on subcontractors, and vendor's work activities.

Experience

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    Project QA QC Lead & Manager Wasco Energy Group
    Feb 2022 - Oct 2023 • 1 yr 9 mos | Full-time
    Batam, Kepuluan Riau, Indonesia-29425

    • Identification and preparation of contract specific Work Instructions and Inspection Test Plans (ITPs) as necessary,

    • Regular review and updating when necessary of the projects quality system and related Project Quality Plan (PQP),

    • Implementing the quality requirements of Project Quality Plan (PQP),

    • Training Project Team Members in the project quality system and the Project Quality Plan (PQP),

    • Auditing and monitoring the requirements of the PQP and project quality system,

    • Ensure subcontractor/supplier quality requirements are met through ITPs, subcontractor/supplier assessments and quality audits.

    • Carrying out Internal and External Audits,

    • Monitor the effective operation of and corrective action system through Nonconformance report (NCRs) and Corrective Action request (CARs),

    • Participate, where required, in the disposition of nonconformances and in the development, implementation and monitoring of corrective actions,

    • Review quality records and review and approval of Manufacturer Data Reports (MDRs) in conjunction with other designated personnel,

    • Ensure inspection tasks are monitored and recorded and initiate appropriate corrective actions where necessary,

    • Ensure all work is carried out in accordance with the Contract QA requirements and other relevant procedures applicable to the project, through surveillance,

    • Providing Monthly reporting to Project Manager/Vice President on QA QC Activates with Project 

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    QA QC & QHSE Lead Addcel Engineering Pte Ltd
    Oct 2018 - Jun 2021 • 2 yrs 9 mos | Full-time
    1 Kwong Min Road, Singapore-628704 & Skudai, Johor, Malaysia-81100

    ·   Establish a Quality Control Plan (QCP), communicate to the internal/external interested parties (jointly with the Project Manager), and promote the plan execution.

    ·   Monitor the execution status of QCP and evaluate the implementation and performance.

    ·   QA QC Procedures preparation and updating.

    ·   Performed WPS/PQR for special materials such as Inconel, Aluminum, Titanium, Duplex Stainless Steel, Super Duplex Stainless Steel, Inconel657, and Inconel to Dissimilar.

    ·   Coordinate Request for Inspection (RFI) of construction work with CLIENT/OWNER, third party organization, and government offices and obtain permissions from such parties.

    ·   Conducted, planned & executed QA QC training and programs for QA QC inspectors, fitters, welders, workers, and external interested parties to understand good quality work.

    ·   Prepare and compile QA QC Inspection Test Records and final dossier.

    ·   Preparation of all Cx-related test scripts, test forms, reports from Cx level1, CX level2 until CX level5, and test procedures for all types of Data Centers.

    ·   Preparation & Submission of Prequalification documentation to the client / direct plant owners.

    QMS Auditor / ISO 9001: 2015 Auditor –Quality Management System Manual Preparation

    ·   Audit document, Audit plan preparation.

    ·   Performs the audits following the audit plan developed.

    ·   Plan & Schedule the audits and make effective use of resources during the audits.

    ·   Provide direction and guidance to auditor-in-training.

    ·   Performs daily debriefing meetings at the end of an internal audit day.

    ·   Assist in any other activities necessary by the QA / Compliance area.

    ·   Assist Quality Compliance leader in training employees on National and International Standards and Regulations, Corporate, and Facility Policies and Procedures Organize and direct audit team members.

    ·   Monitor the performance of quality control systems to ensure effectiveness and efficiency.

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    QA QC Lead Hiapseng Engineering Ltd
    Sep 2012 - Sep 2018 • 6 yrs 1 mo | Full-time
    28 Tuas Crescent, Singapore-638719 & Bình Trị, Bình Sơn, Quảng Ngãi, Vietnam

    MECHANICAL:

    ·     Involved in Fabrication& Erection of Piping, Structural, Tie-Ins, tankage fabrication, and Erection Including Hot Taps inspection and testing of refinery piping as per ASME B31.1, B31.3, B31.8, B31.9 & Client specifications.

    ·     Good Exposure with ASTM, ASME SEC II, V, VIII Div.1, IX, API Codes, AWS D1.1, BS-EN-10025, BS 4515-1:2000

    ·     QAQC Procedures preparation & Review

    ·     Familiar with Materials P1, P4, P5, P5A, P5B, P5C, P8, P9, P10H, P41, P43, P47, P51, P53 & Aluminum, etc.

    ·     Inspection of all incoming materials/products at the vendor site and In-house

    ·     Fit-up inspection of pipe spools, pipe supports, platform, column, and all types of structural work, tankage Visual Inspection of daily welding activities and Monitor NDE% as Line Spec. and welder basis.

    ·     Maintaining welder's Performance records and updating their RT records.

    ·     Interpretation of Radiographic Films, reviewing PWHT charts, and updating welder's qualification

    ·     NDE clearance of piping packages for pressure test

    ·     Punch Reinstatement & Total Flange Assurance

    ·     Familiar with ASME "S", "R" & "U" Stamp works

    ·     Static equipment installation and repair inspection

    ·     Well familiar with Refractory types and mixing, Installation & Repair, and Dry-out Inspection activities.

             ELECTRICAL & INSTRUMENTATION:

    ·    MCC FAT Test, Installation & Site Acceptance Test

    ·    DB Box Factory Acceptance Test, Installation & Site Acceptance Test

    ·    Familiar with ALL Kind of Termination, Loop Drawings, Single Line Drawings, Control Drawings

    ·    Control Valve Installation, Termination, Loop Checking From DCS

    ·    Lightning Protection & Grounding Earth Installation & Inspection

    ·    Lighting Installation & Inspection

        CIVIL WORKS:

    ·    Formwork & Reinforcement inspection

    ·    Foundation & Elevation inspection

    ·    Verticality & Levelness Inspection

    ·    Fireproofing & roofing inspection

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    Operating Engineer Faurecia Emission Control Technologies
    Jan 2010 - Aug 2012 • 2 yrs 8 mos | Full-time
    Chennai, Tamilnadu, India

    ·    Perform destructive testing on the exhaust system welding and inspect and report the results.

    ·    Perform muffler hook assembly welding, auto welding machine programming & leak test of the exhaust system.

    ·    Perform final inspection on vehicle exhaust muffler assembly before dispatch.

    ·    Resolve NCR / KAR of Quality-related problems that may arise by the Client.

    ·    Assist the QC manager with their regular activity.

    ·    Maintain & update the record of the testing instrument calibration certificate.

    ·    Conduct skill training for welders about the Quality-Related Issues

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    Installation & Troubleshooting Engineer Redlands Machinery Pvt Ltd
    Jun 2009 - Dec 2009 • 7 mos | Full-time
    Thrissur, Kerala, India-680001

    ·    Installation of printing machines such as label printing machines, paper cutting machines, book sewing machines, diary bookmaking machines (folder gluer), greetings, label cover making machines, etc.

    ·    Perform troubleshooting and, regular inspections to ensure the performance and record customer feedback.

    ·    Perform regular maintenance on the installed machines.

    ·    Conduct regular training for the operators and monitor them.

    ·    Maintained & updating the record of inspections and submit to the top management.

    ·    Interface with customers & vendors regarding Quality related matters regularly.

Work Preference

Role preferences
Actively applying
Expected job title
QA QC Manager
QC Manager
Deputy QA QC Manager
QA QC Lead
Project QA QC Manager
Project QC Manager

Certifications

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    International Welding Technologist - IWT IIW, IWS-ANB
    Issued Jan 2024 • No Expiration Date
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    BSEN ISO 17637 CSWIP 3.1 Welding Inspector Level II TWI, UK
    Issued Apr 2024 • Expired Mar 2029

Skills

  1. POSITIVE ATTITUDE
    Expert
  2. COMMUNICATION
    Experienced
  3. RESPONSIBILITY
    Experienced
  4. RELIABILITY
    Expert
  5. TEAMWORK
    Experienced
  6. FLEXIBILITY
    Experienced

Education

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    NIBM Global Master, MBA in Construction Management (GPA - 66%) Feb 2014 - Jul 2016
    Chennai, TamilNadu, India
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    PSG College of Technology Vocational, Diploma in Mechanical Engineering (GPA - 79.42%) May 2006 - Jun 2009
    Coimbatore, TamilNadu, India

Languages

  1. Tamil
    Native speaker
  2. English
    Very good command
  3. Malayalam
    Good working knowledge
  4. German
    Working knowledge
  5. Hindi
    Working knowledge
  6. Spanish
    Working knowledge